Skip to main content

Ball Valves Assembly Case Studies

Recent Case Studies & Projects

Drag Image to View More →

3-PC 2000 WOG Ball Valves w/ Extended Butt Weld End Connections Automated w/ Pneumatic & Electric Actuators

3-PC 2000 WOG Ball Valves w/ Extended Butt Weld End Connections Automated w/ Pneumatic & Electric Actuators

Stoked Stem Extensions for Cast Sesto Ball Valves

Stoked Stem Extensions for Cast Sesto Ball Valves

Forged Trunnion Valves w/ Complete Pneumatic Actuation Package

Forged Trunnion Valves w/ Complete Pneumatic Actuation Package

Sesto Class 150 Multiport Ball Valve w/ On/Off Max-Electric Actuator

Sesto Class 150 Multiport Ball Valve w/ On/Off Max-Electric Actuator

Sesto Cast Multiport Ball Valve w/ 4 Seat Design & Leak Resistant Design

Sesto Cast Multiport Ball Valve w/ 4 Seat Design & Leak Resistant Design

Italian Design & Manufactured Scotch Yoke & Trunnion

Italian Design & Manufactured Scotch Yoke & Trunnion

Sesto Class 150 Flange Multiport Ball Valve w/ 3-Way Indicator Limit Switch, Solenoid Valve, & Termination

Sesto Class 150 Flange Multiport Ball Valve w/ 3-Way Indicator Limit Switch, Solenoid Valve, & Termination

4″ Forged Sesto Carbon Steel Metal Seated Trunnion Ball Valves w/ Max-Air Spring Return Scotch Yokes & Air Handling

4″ Forged Sesto Carbon Steel Metal Seated Trunnion Ball Valves w/ Max-Air Spring Return Scotch Yokes & Air Handling

Full Port Stainless Steel Multiport Ball Valve w/ Socket Weld Ends, TFM Seats, Class 800 Rating, & ISO 5211 Mounting Pad Case StudiesMM1F Series

Full Port Stainless Steel Multiport Ball Valve w/ Socket Weld Ends, TFM Seats, Class 800 Rating, & ISO 5211 Mounting Pad

When standard valve configurations don’t fit the requirements of an application, the right combination of materials, connections, and valve design can make the difference. This custom full-port stainless steel multiport ball valve was configured with socket weld ends, four TFM seats, an 800 WOG rating,…
Max-Air Technology
September 30, 2026
1-1/2” SS Trunnion, ANSI 1500#, Metal Seated, Zero Leakage, Completed in Less Than 3 Months Case StudiesSesto Forged

1-1/2” SS Trunnion, ANSI 1500#, Metal Seated, Zero Leakage, Completed in Less Than 3 Months

This 1-1/2” SS Trunnion, class 1500, was designed with a seat combination configuration which will assure no leakage in the designated flow direction but will self relieve to the upstream pipe as required. The valve is mounted to a customer supplied actuator and ready for…
Max-Air Technology
November 26, 2025
Custom Forged Sesto Trunnion Ball Valves w/ Air Controls, Explosion Proof Termination, & Pneumatic Actuators Case StudiesHD SeriesLimit SwitchesMT SeriesSesto ForgedSolenoid Valves

Custom Forged Sesto Trunnion Ball Valves w/ Air Controls, Explosion Proof Termination, & Pneumatic Actuators

Even more Pneumatically Automated Explosion Proof Forged Trunnion Valves are shipping today! This order is a great example of the transition point between affordability of a Rack & Pinion and Scotch Yoke. At some point in the consideration of a higher torque actuator, the decision…
Max-Air Technology
July 28, 2025
3-PC 2000 WOG Ball Valves w/ Extended Butt Weld End Connections Automated w/ Pneumatic & Electric Actuators Case StudiesLimit SwitchesM32 SeriesMA SeriesMT SeriesSolenoid Valves

3-PC 2000 WOG Ball Valves w/ Extended Butt Weld End Connections Automated w/ Pneumatic & Electric Actuators

This is a fantastic example of our Extended Butt Weld End Connections available on our Sesto M32 Series 2000 WOG Ball Valves! These are being automated by our Max-Air Rack & Pinion and MA Series Max-Electric Actuators.
Max-Air Technology
July 28, 2025
Sesto Class 150 Flange Multiport Ball Valve w/ 3-Way Indicator Limit Switch, Solenoid Valve, & Termination Case StudiesLimit SwitchesMM1F SeriesMT SeriesSolenoid Valves

Sesto Class 150 Flange Multiport Ball Valve w/ 3-Way Indicator Limit Switch, Solenoid Valve, & Termination

These Pneumatically Automated Sesto 3-Way Valves include Limit Switch w/ L-Port Beacon, Termination, Solenoid Valve w/ Speed Control Mufflers, and our Patented Dual Travel Stop MT Rack & Pinion Actuator. Each product in this assembly is 100% provided by Max-Air! We have a full line…
Max-Air Technology
October 21, 2024
4″ Forged Sesto Carbon Steel Metal Seated Trunnion Ball Valves w/ Max-Air Spring Return Scotch Yokes & Air Handling Case StudiesHD SeriesSesto ForgedSolenoid Valves

4″ Forged Sesto Carbon Steel Metal Seated Trunnion Ball Valves w/ Max-Air Spring Return Scotch Yokes & Air Handling

Through our Sesto Valves brand, we supply a variety of engineered ball valve solutions! These 4" Class 600 Carbon Steel Metal-Seated Trunnion Valves are going into high pressure steam service. The 316 Stainless Steel Ball and Seat are coated with Tungsten Carbide. All of this…
Max-Air Technology
October 11, 2024
2″ Carbon Steel 2000 WOG Sesto Ball Valves w/ Max-Air Explosion Proof Solenoid, Limit Switch Box, & Termination Case StudiesLimit SwitchesM32 SeriesMT SeriesSolenoid Valves

2″ Carbon Steel 2000 WOG Sesto Ball Valves w/ Max-Air Explosion Proof Solenoid, Limit Switch Box, & Termination

These 2" 2000 WOG (Class 800) 3-Pc Ball Valves in Carbon Steel are going out as Explosion Proof Packages! The Termination from Solenoid to Limit Switch includes Seal-Off Fitting w/ Seal Off Compound. Have a hazardous location application? Reach out to our team of experts…
Max-Air Technology
October 7, 2024
3/4″ Class 2500 Forged Sesto ball Valves w/ Max-Air Stainless Steel Actuator, Limit Switch, Air Filter Regulator, & Tubing Case StudiesSesto ForgedSS Series

3/4″ Class 2500 Forged Sesto ball Valves w/ Max-Air Stainless Steel Actuator, Limit Switch, Air Filter Regulator, & Tubing

These 3/4" (Class 2500) 3-Way Trunnion Sesto Premium Ball Valves were produced by our team for a contract manufacturer to integrate into a chemical injection skid that will go on a production platform in Trinidad. They include our Stainless Steel Rack & Pinion Actuators with…
Max-Air Technology
October 4, 2024
3-PC 2000 WOG Sesto Ball Valves w/ 30° V-Balls & Modulating Control Max-Electric Automation Case StudiesM32 SeriesME Series

3-PC 2000 WOG Sesto Ball Valves w/ 30° V-Balls & Modulating Control Max-Electric Automation

These 15 3/4" Modulating V-Ball Assemblies use our standard TFM 1600 Seats rated for Chemical Environments, Steam, & Moderate Pressures. The 3-PC 2000 WOG Ball Valves have 30° V-Balls. The Electric Actuator modulates via a 420mA signal. Each valve includes a stainless tag and laser…
Max-Air Technology
September 25, 2024
4 Different Sized Flanged Ball Valves w/ On/Off Pneumatic Automation & Feedback Case StudiesLimit SwitchesM15F-M30F SeriesMT SeriesSolenoid Valves

4 Different Sized Flanged Ball Valves w/ On/Off Pneumatic Automation & Feedback

Same assembly in four different sizes! Our Class 150 Flanged Sesto Ball Valves are being pneumatically actuated with our MT Series Aluminum Rack & Pinion Actuators. Each assembly has a Solenoid and Limit Switch with Termination. All items were pulled from stock!
Max-Air Technology
August 28, 2024
Forged 3-Way Trunnion Sesto Ball Valve w/ Max-Air Pneumatic Automation & Explosion Proof Termination, Limit Switch, & Solenoid Valve Case StudiesLimit SwitchesMT SeriesSesto Forged

Forged 3-Way Trunnion Sesto Ball Valve w/ Max-Air Pneumatic Automation & Explosion Proof Termination, Limit Switch, & Solenoid Valve

This entire assembly was provided by the brands of Max-Air Technology. The Metal Seated, Forged Stainless Steel, Class 300, L-Port, 3-Way Floating Sesto Ball Valve is being automated by our MT Series Rack & Pinion w/ Explosion Proof Solenoid, Limit Switch Box, and Termination.
Max-Air Technology
August 26, 2024
Sesto Segmented Ball Valves Automated w/ Max-Electric MX Series HazLoc Actuators Case StudiesMV1F SeriesMX Series

Sesto Segmented Ball Valves Automated w/ Max-Electric MX Series HazLoc Actuators

Take a look at the same Segmented Ball Valve w/ Explosion Proof Electric Actuator Assembly in 3 different sizes! From left to right there are 4", 6", and 8" Sesto Valves Segmented Balls with the appropriately sized Max-Electric MX Series Actuator. Every item pictured was…
Max-Air Technology
May 15, 2024
Sesto Segmented Ball Valves w/ Rack & Pinion Actuators, Positioners, Air Filter Regulators, & Stainless Tubing Case StudiesMT SeriesMV1F SeriesPositioners

Sesto Segmented Ball Valves w/ Rack & Pinion Actuators, Positioners, Air Filter Regulators, & Stainless Tubing

Shipments like these show just how complete of an assembly Max-Air Technology can provide! Pictured here are two different sized Sesto Valves Segmented Ball Valves automated with MT Series Rack & Pinion Actuators. They shipped complete with the Positioners, Air Filter Regulators, and Stainless Tubing. All items…
Max-Air Technology
January 13, 2023
Hazardous Location Industrial Electric Actuators w/ Stainless Steel Flanged Ball Valve Case StudiesM15F-M30F SeriesME Series

Hazardous Location Industrial Electric Actuators w/ Stainless Steel Flanged Ball Valve

All MX Series Hazardous Location industrial electric actuators comply to CSA Class 1, Division 1, Groups C, D T4 temperature standards as well as Class 2 Division 1Groups E, F, G with T130 degree temperature standards. The units are also fully ATEX rated for Class…
Max-Air Technology
October 18, 2022
3-Way Floating Ball Valve w/ Explosion Proof Termination Case StudiesLimit SwitchesMT SeriesSesto ForgedSolenoid Valves

3-Way Floating Ball Valve w/ Explosion Proof Termination

This entire assembly was provided by brands and members of the Max-Air Group of Companies. Sesto Valves provided the Metal Seated, Stainless Steel, Class 300, L-Port, 3-Way Floating Ball Valve, and Max-Air Technology provided everything from the top of the valves up. Including the explosion proof termination.
Max-Air Technology
February 15, 2021
The Same 3″ Flanged Class 150 Carbon Steel Ball Valve, Configured 3 Different Ways Case StudiesGO SeriesM15F-M30F SeriesMT SeriesPositioners

The Same 3″ Flanged Class 150 Carbon Steel Ball Valve, Configured 3 Different Ways

The same 3" Flanged Class 150 Carbon Steel Ball Valve configured 3 different ways! This order required two actuated packages, one on/off and one modulating. We also shipped a gear operated version. Max-Air provided everything needed for these assemblies in addition to the assembly.
Max-Air Technology
October 26, 2020
1/2″ Modulating Flanged Ball Valve Assembly w/ Air Filter Regulator & Brass Muffler Case StudiesM15F-M30F SeriesMT SeriesPositioners

1/2″ Modulating Flanged Ball Valve Assembly w/ Air Filter Regulator & Brass Muffler

This 1/2" Modulating Flanged Ball Valve Assembly is shipping out today! Notice the Air Filter Regulator and Brass Muffler. The regulator ensures clean consistent air is supplied to the actuator, and the muffler reduces operation noise from exhausting air. As an added bonus, the brass…
Max-Air Technology
May 26, 2020
Dual Coil Solenoid w/ Junction Box for Wire Termination Case StudiesLimit SwitchesM15F-M30F SeriesMT SeriesSolenoid Valves

Dual Coil Solenoid w/ Junction Box for Wire Termination

Whether the reason is maintenance, safety, or aesthetics, a clean assembly is always ideal. Check out how this pneumatically automated flanged ball valve assembly incorporates a junction box for dual coil solenoid valve wire termination. Whatever the application, Max-Air is committed to providing the best…
Max-Air Technology
September 10, 2019