Pneumatic Assembly Case Studies

Segmented Ball Valve Assembly for Slurry

Segmented Ball Valves like this Sesto MV1F are perfect for media with "stringy" properties. The incomplete ball on this allows it to cut through pulpy media without holding the media in a ball cavity. Paper mills, Paint polymers, etc. are an ideal match for this…

Max-Air TechnologyJuly 28, 2025

Case Studies HD Series

Modular Scotch Yoke Units for Speedy Turnaround Times

These Yokes are no joke! After manufacturing, we store our larger yokes in component form and assemble to order. This gives us an incredible amount of flexibility and improves availability for our customers. Here you will see various steps in the assembly process. After, the…

Max-Air TechnologyJuly 28, 2025

Case Studies Limit Switches

Open/Close Feedback for Handle Operated GWC Flanged Ball Valves

We love providing Open/Close feedback on manual valves! Send us the valve or use on of ours, we will make sure you always know what is going on with that handle operated valve down the line with our Limit Switch Box, Bracket, and Coupler solution.

Max-Air TechnologyJuly 28, 2025

Case Studies HD Series Limit Switches MT Series Sesto Forged Solenoid Valves

Custom Forged Sesto Trunnion Ball Valves w/ Air Controls, Explosion Proof Termination, & Pneumatic Actuators

Even more Pneumatically Automated Explosion Proof Forged Trunnion Valves are shipping today! This order is a great example of the transition point between affordability of a Rack & Pinion and Scotch Yoke. At some point in the consideration of a higher torque actuator, the decision…

Max-Air TechnologyJuly 28, 2025

Case Studies Limit Switches M32 Series MA Series MT Series Solenoid Valves

3-PC 2000 WOG Ball Valves w/ Extended Butt Weld End Connections Automated w/ Pneumatic & Electric Actuators

This is a fantastic example of our Extended Butt Weld End Connections available on our Sesto M32 Series 2000 WOG Ball Valves! These are being automated by our Max-Air Rack & Pinion and MA Series Max-Electric Actuators.

Max-Air TechnologyJuly 28, 2025

Case Studies Limit Switches Sesto Forged Solenoid Valves

Forged Trunnion Valves w/ Complete Pneumatic Actuation Package

Our Forged Sesto Ball Valve offering includes Trunnion Valves like these! Full offering of Max-Air Actuation products completes the package with Actuator, Limit Switch, Solenoid, Air Filter Regulator, Stainless Tubing, and Explosion Proof Termination!

Max-Air TechnologyJuly 28, 2025

050/051 Series Case Studies GOW Series MT Series

Large Diameter Delta T Lug Butterfly Valves w/ Manual Overrides

Picture here are several Large Diameter Lug Delta T Resilient Seated Butterfly Valves w/ Manual Overrides. Currently they are being palletized for shipment.

Max-Air TechnologyJuly 28, 2025

050/051 Series Case Studies GOW Series HD Series MT Series

Dedicated Truck Shipment of Resilient Seated Lug Valves w/ Declutchable Overrides & Hand Pump Overrides

This dedicated truck shipment of Resilient Butterfly Valves is full of large lug valves w/ pneumatic actuation & manual override options. The Rack & Pinion assemblies include our GOW Series Declutchable Gear Operators and the Scotch Yokes include Hydraulic Hand Pump Overrides. #thebestwaytoautomateyourprocess

Max-Air TechnologyJuly 28, 2025

AG Series Case Studies Sesto Forged

Italian Design & Manufactured Scotch Yoke & Trunnion

Throw back to this awesome Trunnion Ball Valve w/ Scotch Yoke assembly fro IVS 2024! This package is something we can deliver with full air controls panel. 100% Italian designed and manufactured.

Max-Air TechnologyOctober 24, 2024

050/051 Series Case Studies GOW Series Limit Switches MT Series Solenoid Valves

Pneumatically Operated Resilient Seated Butterfly Valve w/ Open/Close Feedback & Declutchable Gear Override

These Delta T Resilient Butterfly Valves in Ductile Iron Wafer Body w/ Stainless Steel Disc & EPDM Seat are being operated by our MT Series Rack & Pinion Actuators. Each assembly has a GOW Series Declutchable Gear Operator for Manual Override. The Solenoid diverts air,…

Max-Air TechnologyOctober 23, 2024

800 Series Case Studies HD Series Limit Switches

30″ Delta T Class 150 High Performance Butterfly Valve w/ Spring Return Scotch Yoke Actuator, Limit Switch, Solenoid, Termination, & Tubing

This Delta T 851 Series, High Performance, Stainless Steel, Class 150, Butterfly Valves is being automated by our HD Series, Scotch Yoke Actuator and includes limit switch, solenoid valve, and termination. There was also another 18" Valve in the same configuration that shipped with this…

Max-Air TechnologyOctober 23, 2024

Case Studies Limit Switches MM1F Series MT Series Solenoid Valves

Sesto Class 150 Flange Multiport Ball Valve w/ 3-Way Indicator Limit Switch, Solenoid Valve, & Termination

These Pneumatically Automated Sesto 3-Way Valves include Limit Switch w/ L-Port Beacon, Termination, Solenoid Valve w/ Speed Control Mufflers, and our Patented Dual Travel Stop MT Rack & Pinion Actuator. Each product in this assembly is 100% provided by Max-Air! We have a full line…

Max-Air TechnologyOctober 21, 2024

Case Studies MT Series Positioners

Custom Epoxy Coated Max-Air Rack & Pinion Actuator w/ Positioner, Air Filter Regulator, & Tubing

This Epoxy Coated MT71 DA Actuator has a a torque of 23,088 in-lbs at 80psi. Our larger sized Rack & Pinions are perfect for situations where a scotch yoke is too heavy or takes up too much space. This one includes an Air Filter Regulator…

Max-Air TechnologyOctober 18, 2024

Case Studies GOW Series Limit Switches MT Series Solenoid Valves

Max-Air MT Series Aluminum Rack & Pinion Actuator w/ Gear Operator & Explosion Proof Limit Switch/Termination

Below you will see an MT Series Rack and Pinion Actuator w/ Explosion Proof Solenoid, Limit Switch Box, and Termination. Our GOW Series Declutchable Override features an easy declutch mechanism, integrated block and bleed capability, and lockout/tagout holes.

Max-Air TechnologyOctober 16, 2024

Case Studies HD Series Sesto Forged Solenoid Valves

4″ Forged Sesto Carbon Steel Metal Seated Trunnion Ball Valves w/ Max-Air Spring Return Scotch Yokes & Air Handling

Through our Sesto Valves brand, we supply a variety of engineered ball valve solutions! These 4" Class 600 Carbon Steel Metal-Seated Trunnion Valves are going into high pressure steam service. The 316 Stainless Steel Ball and Seat are coated with Tungsten Carbide. All of this…

Max-Air TechnologyOctober 11, 2024

Case Studies HD Series Positioners

Max-Air Double Acting Scotch Yoke Actuator w/ Positioner & 1/2″ Stainless Tubing

Shipping now! Pictured below is one of our HD Series Double Acting Scotch Yoke Actuators w/ Positioner and Stainless Steel tubing.

Max-Air TechnologyOctober 8, 2024

Case Studies Limit Switches M32 Series MT Series Solenoid Valves

2″ Carbon Steel 2000 WOG Sesto Ball Valves w/ Max-Air Explosion Proof Solenoid, Limit Switch Box, & Termination

These 2" 2000 WOG (Class 800) 3-Pc Ball Valves in Carbon Steel are going out as Explosion Proof Packages! The Termination from Solenoid to Limit Switch includes Seal-Off Fitting w/ Seal Off Compound. Have a hazardous location application? Reach out to our team of experts…

Max-Air TechnologyOctober 7, 2024

Case Studies MT Series Solenoid Valves

1/4″ Stainless Steel Ball Valve w/ Pneumatic Actuator & Solenoid Valve

These small 1/4" Stainless Ball Valves are being automated by our MT Series Rack & Pinion Actuator and included one of our SV61 Series Solenoid Valves. From small diameter to large, Max-Air has you covered!

Max-Air TechnologyOctober 2, 2024

Case Studies HD Series

Custom Black Epoxy Painted Scotch Yoke Actuator w/ Hydraulic Handpump Override

Black Epoxy Coating on this Double Acting Scotch Yoke unit looks great and provides an extra layer of protection against the environment! The Yoke pictured includes a Hydraulic Handpump Override for local manual override.

Max-Air TechnologySeptember 30, 2024

Case Studies Limit Switches M32 Series

Handle Operated 2000 WOG 3-Pc Sesto Ball Valve w/ Custom Bracket & On/Off Feedback Limit Switch

We have stocked options for Open/Close Feedback on Manual Valves! While not all valves need to be automated in an installation, often many manual valves that play an important role lack feedback!

Max-Air TechnologySeptember 27, 2024

800 Series Case Studies MT Series

Delta T High Performance Carbon Steel Butterfly Valves w/ Max-Air Rack & Pinion Actuators

Direct Mount packages are our specialty! Our MT Rack & Pinion Actuators come with an ISO Direct Mount interface. Our Delta T High Performance Butterfly Valves are made to this same standard, making them a perfect match! The valve featured here is a Class 150…

Max-Air TechnologySeptember 26, 2024

AG Series Case Studies Positioners

Italian Designed & Made Scotch Yoke Actuators w/ Positioner, Stainless Tubing, & Hand Pump Override

Our AG Series Scotch Yokes are Made in Italy, Field-Safe Serviceable, and built for a 25-Year Design Life! With torques covering from 13,000 in-lbs to 300,000 in-lbs and Design Verification, the AG Series is one of the most robust Scotch Yoke Actuators on the market!

Max-Air TechnologySeptember 23, 2024

Case Studies UT Tech Series

3-Way Plastic Actuator w/ Max-Air UT Technopolymer Rack & Pinion Actuator

The assembly below shows a plastic 3-Way Ball Valve with our UT Technopolymer Series Rack & Pinion Actuator. The UT Tech Series Actuators are designed to withstand the most extreme environments (Hydrocarbons, Organic Solvents, and Fuels). Available in three sizes, your applications requiring plastics and…

Max-Air TechnologySeptember 19, 2024

Case Studies Limit Switches MT Series Solenoid Valves

Customer Supplied Top Entry Ball Valve w/ Custom Bracket, Max-Air Actuator/Accessories, & Termination

Our Customer provided the Top Entry Ball Valve, and we provided the automation! On top is a Custom Bracket/Coupler made in house, MT Series Rack & Pinion Actuator, MS45 Series Limit Switch Box, and Solenoid Valve.

Max-Air TechnologySeptember 18, 2024

Case Studies Limit Switches M15F-M30F Series MT Series Solenoid Valves

Class 300 Flanged Sesto Ball Valves w/ On/Off Max-Air Actuation & Limit Switch Feedback

Check out these Automated Sesto Class 300 Flanged Ball Valves! They are complete with Rack & Pinion Actuator, Solenoid Valve, Limit Switch, and Termination. The customer had requested paper tags for traceability.

Max-Air TechnologySeptember 16, 2024

C Series Case Studies HD Series

Metal Seated Delta T Control Butterfly Valve w/ Scotch Yoke and Positioner

This Metal Seated Delta T Control Series Butterfly Valve is being automated by our HD Series Spring Return Scotch Yoke Actuator. Modulation is being performed via positioner. This is a premium control package. Our unique diffuser plate butterfly valve incorporates a spherical edged disc with…

Max-Air TechnologySeptember 12, 2024

Case Studies HD Series

Custom Epoxy Color on Scotch Yoke Actuator

This Double Acting Scotch Yoke has just come out of the paint booth with this sleek Epoxy paint job in black! Our HD Series Scotch Yokes cover up to 2,000,000 in-lbs (DA) & 1,000,000 in-lbs (SR).

Max-Air TechnologySeptember 10, 2024

Case Studies MT Series

Pneumatically Operated Eccentric Plug Valve w/ Custom Brackets

These resilient seated eccentric plug valves are being automated by our largest Rack & Pinion style MT Series Actuator! Many times these torque ranges are covered by Scotch Yoke Actuators, but our MT76 offers a more compact and lightweight solution. The third image below features…

Max-Air TechnologySeptember 5, 2024

C Series Case Studies MT Series

Cavitation Control Butterfly Valve Assembly for Noise Reducion

Our Delta T Brand, Cavitation Control Series Butterfly Valve reduces cavitation, noise, and provides equal percentage flow! The valve offers greater range-ability and higher CV when fully open compared to other types of control valves. This allows for more precise flow control without a significant…

Max-Air TechnologyAugust 30, 2024

Case Studies M32 Series MT Series

Qty 100 Max-Electric Automated 3-Pc 2000 WOG Sesto Ball Valves

This order included 100 Open/Close/Jog & 100 Modulating Max-Electric ME Series Units mounted on top of our Sesto Midrange 3-Pc 2000 WOG (Class 800) Ball Valve! These compact and elegant packages are possible because of our Engineering Teams commitment to carefully planned direct mount product…

Max-Air TechnologyAugust 29, 2024

Case Studies Limit Switches M15F-M30F Series MT Series Solenoid Valves

4 Different Sized Flanged Ball Valves w/ On/Off Pneumatic Automation & Feedback

Same assembly in four different sizes! Our Class 150 Flanged Sesto Ball Valves are being pneumatically actuated with our MT Series Aluminum Rack & Pinion Actuators. Each assembly has a Solenoid and Limit Switch with Termination. All items were pulled from stock!

Max-Air TechnologyAugust 28, 2024

800 Series Case Studies GO Series Limit Switches

Limit Switch Mounting Brackets for Manually Operated Valves

Now Stocking Limit Switch to Gear Operator Mounting Brackets! Open/Close Feedback on Manual Valves has never been easier. We offer the stocked brackets on our Gear Operators up to 30,000 in-lbs and made to order up to 900,000 in-lbs!

Max-Air TechnologyAugust 28, 2024

Case Studies Limit Switches UT 180 Series

Max-Air Pneumatic Rack & Pinion Actuator w/ 3-Position Indicator on Limit Switch & Explosion Proof Termination

This 180° Rack & Pinion Actuator is setup for 3-Position operation via two Solenoid Valves and Explosion Proof Tubing. Note the special 3-Position Beacon on top of the Limit Switch to clearly indicate the positioning of the valve.

Max-Air TechnologyAugust 27, 2024

Case Studies Limit Switches MT Series Sesto Forged

Forged 3-Way Trunnion Sesto Ball Valve w/ Max-Air Pneumatic Automation & Explosion Proof Termination, Limit Switch, & Solenoid Valve

This entire assembly was provided by the brands of Max-Air Technology. The Metal Seated, Forged Stainless Steel, Class 300, L-Port, 3-Way Floating Sesto Ball Valve is being automated by our MT Series Rack & Pinion w/ Explosion Proof Solenoid, Limit Switch Box, and Termination.

Max-Air TechnologyAugust 26, 2024

050/051 Series Case Studies Limit Switches MT Series Solenoid Valves

Direct Mount Delta T Butterfly Valve w/ Max-Air Actuator & Limit Switch

This is a common full solution assembly, our Delta T Resilient Butterfly Valve w/ MT Rack & Pinion Actuator, Solenoid, Limit Switch, & Termination. Assemblies like these are assembled from stock. Assembly and Termination is done in-house by our world class technicians, and the butterfly…

Max-Air TechnologyMay 15, 2024

Case Studies M32 Series MT Series

4″ Stem Extensions for Sesto Ball Valves

These 4" Stem Extensions for our Midrange Sesto Valves are great for automation or handle operation!

Max-Air TechnologyMay 15, 2024

AG Series Case Studies Limit Switches

Made in Italy AG Series Scotch Yoke Actuator w/ Panel Mounted Air Handling

Our AG Series Scotch Yoke Actuators are meant for the most demanding of applications! Designed, built, and tested at our Worldwide Headquarters in Italy. Sizes to cover torques from 13,000 in-Ibs to 300,000 in-Ibs!

Max-Air TechnologyMay 15, 2024

AG Series Case Studies Limit Switches Sesto Forged

Italian Made, AG Series Scotch Yoke Actuators w/ 12″ Trunnion Ball Valves

Our AG Series Scotch Yoke Actuators automating these 12" trunnions provide an unparalleled level of performance! The AG Series is 100% engineered, manufactured, and assembled in Italy. It offers the utmost heavy duty performance with safe inline repairability.

Max-Air TechnologyMay 15, 2024

Case Studies Limit Switches MT Series

Sanitary Ball Valve Assemblies w/ Proprietary LockMesh Corrosion Resistant Coating

These Sanitary Ball Valve Assemblies are complete with our Stainless Steel 48 Series Limit Switch Box and MT Series Actuator with our Proprietary LockMesh® Coating!

Max-Air TechnologyOctober 13, 2023

Case Studies Limit Switches

Open Close Position Feedback on Manual Valve w/ Limit Switch

When Open/Close feedback is needed for manual valves, Max-Air has you covered! With our custom mounting kits and 45 Series Limit Switch, we have the solution.

Max-Air TechnologyOctober 13, 2023

Case Studies UT Tech Series

3/8″ Stainless Ball Valves w/ Plastic Technopolymer Rack & Pinion Actuators

These 3/8" Stainless Ball Valves are being automated with one of our smallest Rack & Pinion Actuators in Technopolymer. This combination is great for corrosive environments! Have questions about corrosive applications? Reach out to our team to discuss the various materials, coatings, and finishes offered…

Max-Air TechnologyOctober 13, 2023

Case Studies Limit Switches MT Series Solenoid Valves UT Tech Series

Plastic Ball Valves w/ Solenoid, Limit Switch Boxes, Termination, & Actuators in Both Aluminum and Technopolymer

The Max-Air line of technopolymer actuators are designed to withstand the most extreme environments (Hydrocarbons, Organic Solvents, and Fuels)! Pictured below is our UT Tech Series Actuator on some plastic ball valves with 45 Series Limit Switch Boxes and Termination.

Max-Air TechnologyOctober 13, 2023

050/051 Series Case Studies MT Series

Direct Mount Resilient Seated Butterfly Valve w/ MT Series Rack & Pinion Actuator

These direct mount Delta T Valves Resilient Seated Butterflies are being automated with our MT Series Rack & Pinion Pneumatic Actuators! Our commitment to offering direct mount solutions, in as many situations as possible, creates solutions like these. A simple, quality, and competitive package like…

Max-Air TechnologyOctober 13, 2023

050/051 Series Case Studies HD Series Solenoid Valves

Double Acting Scotch Yoke w/ 24″ Lug Ductile Iron Butterfly Valve

This Double Acting Scotch Yoke Actuator with our Delta T 24" Lug Ductile Iron Butterfly Valve comes complete with Solenoid Valve, Air Filter Regulator, and Stainless Tubing. The items in the assembly came from stock, and solution was put together by our world class automation…

Max-Air TechnologyOctober 13, 2023

Case Studies M32 Series MT Series Positioners

3/4″ 3-pc Stainless Ball Valves w/ MT Series Rack & Pinion and Positioner

These 3/4" 3-PC Sesto Valves Stainless Ball Valves are mounted to MT Rack & Pinion Actuators and Pneumatic Positioners. This entire package was supplied from our stock in Wentzville, MO and assembled there as well!

Max-Air TechnologyAugust 15, 2023

Case Studies MT Series Positioners

Rack & Pinion Actuator w/ Positioner & Stainless Tubing

Pictured here is our MT Series Actuator complete with Positioner, Stainless Tubing, and Air Filter Regulator! Don't have an automation shop? Use our team of expert automation technicians. Max-Air Technology provides world class automation packages. Contact us today!

Max-Air TechnologyAugust 15, 2023

Case Studies MT Series MV1F Series Positioners

Sesto Segmented Ball Valves w/ Rack & Pinion Actuators, Positioners, Air Filter Regulators, & Stainless Tubing

Shipments like these show just how complete of an assembly Max-Air Technology can provide! Pictured here are two different sized Sesto Valves Segmented Ball Valves automated with MT Series Rack & Pinion Actuators. They shipped complete with the Positioners, Air Filter Regulators, and Stainless Tubing. All items…

Max-Air TechnologyJanuary 13, 2023

Case Studies MT Series

MT Series Rack & Pinion Direct Mounted w/ Large Diameter Sanitary 3-PC Ball Valve

Our MT Series Actuators are a perfect match for these 6" Direct Mount Sanitary Ball Valves! Every one of our Rack & Pinion Actuators meets the ISO 5211 Standard. This decision allows us to provide a versatile product and the best automation solutions possible.

Max-Air TechnologyJanuary 13, 2023

800 Series Case Studies MT Series

Low Temp Actuators w/ Delta T Stainless Steel High Performance Butterfly Valve

Cold weather got you down? Get back up and running with one of our MT Series Rack & Pinion Actuators with Low Temp Seals and Grease! We have our Standard -4°F (-20°C) with Low Temp option of down to -49°F (-45°C). We also have a…

Max-Air TechnologyJanuary 13, 2023

AG Series Case Studies MT Series

Custom Painted AG Series Scotch Yokes w/ MT Series Rack & Pinions

Have a look at these custom painted AG Series Actuators and our largest MT Series Rack & Pinion Actuators! These are shipping out of our Worldwide Headquarters in Italy.

Max-Air TechnologyJanuary 13, 2023

Case Studies MT Series

Submerged Lock Mesh Actuator w/ Integrated Magnetic Target Switches

Pictured here is a double acting automation package built for a submerged application. The Actuator is our Lock Mesh Coated MT Series Rack & Pinion and is well suited for submerged. By mounting brackets to the NAMUR pattern on top of the actuator, along with…

Max-Air TechnologyJanuary 13, 2023

050/051 Series Case Studies Limit Switches MT Series Solenoid Valves

Resilient Butterfly Valve Assembly w/ Limit Switch & Explosion Proof Termination

Explosion Proof Butterfly Delta T Valves Assemblies in multiple sizes are shipping! The assemblies come complete with termination.

Max-Air TechnologyJanuary 13, 2023

AG Series Case Studies

AG Series Scotch Yokes w/ Hydraulic Override Made to Order

These 3 AG Series Scotch Yoke Actuators Hydraulic Override are leaving our factory in Italy! Our AG Series is modular, safe for field servicing, as well as tested & manufactured w/ the highest grade materials/machining. It is designed and manufactured 100% in Italy and covers…

Max-Air TechnologyJanuary 11, 2023

Case Studies Limit Switches MT Series

Plastic Ball Valve w/ MT Series Aluminum Actuator & Limit Switch

Customer Supplied Plastic Ball Valve Assemblies w/ our MT Series Rack & Pinion Actuators, Solenoid Valves, and Limit Switch Boxes.

Max-Air TechnologyJanuary 11, 2023

Case Studies Limit Switches MT Series

Sanitary Ball Valves w/ Lock Mesh Actuator & Stainless Limit Switch

Even more Sanitary Valves w/ Lock Mesh Actuators & Stainless Limit Switch Boxes are shipping! Orders like these really show off the unique options Max-Air has to offer. Sanitary applications often require the whole assembly to be stainless, but with our unique Lock Mesh coating,…

Max-Air TechnologyJanuary 11, 2023

Case Studies Limit Switches M32 Series

Handle Operated Flanged Ball Valve w/ Limit Switch

When there is a need for Open/Close feedback on a manual valve, we have a solution! This entire assembly was fulfilled with in stock Limit Switches and Flanged Ball Valves, as well mounting hardware machined in house.

Max-Air TechnologyJanuary 11, 2023

Case Studies Limit Switches MT Series

Lock Mesh Rack & Pinion and Sanitary Ball Valve Solutions

Lock Mesh is an incredible solution for sanitary applications! Lock Mesh Actuators can be used in applications requiring Caustic Washdown. They have the same corrosion resistance as Stainless Steel Actuators but at a lower cost and weight. These Sanitary Ball Valve Assemblies were fully provided…

Max-Air TechnologyOctober 19, 2022

800 Series Case Studies HD Series

42″ Carbon Steel High Performance Butterfly Valve w/ Scotch Yoke Actuator

Shipping this 42" Carbon Steel Delta T Valves Class 150 High Performance automated with a HD Series Scotch Yoke Actuator. Need large diameter valves? Max-Air can provide!

Max-Air TechnologyOctober 18, 2022

800 Series Case Studies GOW Series Limit Switches MT Series

High Performance Valve Assemblies w/ Manual Override

This is a sample of 3 assemblies from a massive order of High Performance Delta T Valves and Max-Air Manual Override Gear Operators, Rack & Pinion Actuators, and Limit Switches. The handles are removed before shipping. Max-Air is your one-stop-shop for a top to bottom valve package!

Max-Air TechnologyOctober 18, 2022

800 Series Case Studies Limit Switches MT Series Solenoid Valves

Explosion Proof, 24″ High Performance Butterfly Valve Assembly

Pictured here is a 24" High Performance Delta T Valves Butterfly w/ MT Series Rack & Pinion Actuator. The Explosion Proof Termination links our SV93 Solenoid Valve and Stainless 48 Series Limit Switch Box!

Max-Air TechnologyOctober 11, 2022

050/051 Series Case Studies HD Series Limit Switches

Large Diameter Delta T Butterfly Valves Automated w/ HD Series Scotch Yoke Actuators

Check out these large diameter Scotch Yoke Assemblies! 20" and 24" Resilient Delta T Valves with out HD Series Yokes automating. Everything on it is provided by Max-Air. From the Bracket and Coupler to the Limit Switch Box, we do it all!

Max-Air TechnologySeptember 14, 2022

Case Studies Solenoid Valves UT Tech Series

Namur SV61s w/ Low Power Coil for ASi Bus System, & IFM ASi Limit Switches w/ SV to LS Termination

This unique looking order has customer supplied valves, our UT19 Technopolymer Actuators, Max-Air Namur SV61s with low power coil for ASi bus system, and IFM ASi limit switches with SV to LS termination.

Max-Air TechnologySeptember 14, 2022

Case Studies Limit Switches MT Series

88 Actuators w/ Limit Switches, Solenoid Valves, & Termination

Pictured below are 88 assemblies in 3 different configurations. All of the components were pulled directly from stock and assembled by our in house team. Our extensive inventory allows for the quick fulfillment of larger projects, and our expert assembly crew ensures top quality automation…

Max-Air TechnologySeptember 13, 2022

050/051 Series Case Studies MT Series Positioners

Resilient Butterfly Valve w/ Rack & Pinion Actuator & Positioner

These Resilient Butterfly Assemblies are actuated with our Patented Dual Travel Stop Design Rack & Pinion Actuators and include Positioner with our new "Max-Air Blue" Nylon Tubing! We are busier than ever but always have time for more!

Max-Air TechnologySeptember 13, 2022

Case Studies HD Series M15F-M30F Series

Silicone-Free 8″ Class 150 Flanged Sesto Ball Valves Automated w/ Scotch Yoke Actuators

These Silicone-Free 8" Class 150 Flanged Sesto Valves Ball Valves are being automated with our smallest HD Series Scotch Yoke Actuator! All items came from stock at our North American Headquarters.

Max-Air TechnologySeptember 13, 2022

900 Series Case Studies HD Series Limit Switches Solenoid Valves

Delta T Triple Offset Valves Automated w/ Max-Air Scotch Yoke Actuators

Our Delta T Valves 12" Triple Offset WCB Butterfly Valves are being automated with our HD Series Scotch Yoke Actuators! Max-Air was chosen based on our product offering, automation capabilities, and delivery.

Max-Air TechnologySeptember 13, 2022

Case Studies Limit Switches M15F-M30F Series MT Series

Sesto #300 Flanged Ball Valves in Stock & Ready for Assembly!

This Sesto Valves M30F Class 300 Carbon Steel Ball Valve is being automated with one of our MT Series Actuators w/ MS45 Limit Switch Boxes. All items in this photo were pulled from stock at our North American Headquarters in Wentzville, MO. Have questions about…

Max-Air TechnologySeptember 13, 2022

Case Studies M15F-M30F Series MT Series Solenoid Valves

Sesto #150 Flanged Ball Valves in Stock & Ready for Assembly!

These Class 150 Flanged Ball Valve Assemblies use our MT Series Actuators, Mounting, and Sesto Valves M15F Ball Valves. Packages like this are quick and easy! All products were in stock at our North American Headquarters.

Max-Air TechnologySeptember 13, 2022

050/051 Series Case Studies Limit Switches MT Series

Direct Mount or Bracketed Due to Media, Air Supply, or Pressure Differential

More Max-Air and Delta T Valves packages shipping today. This is a smaller sampling of a larger order. All items pulled directly from inventory and assembled with Max-Air parts. While our actuators and valves are designed for direct mount, sometimes due to media, air supply, and/or pressure…

Max-Air TechnologySeptember 13, 2022

050/051 Series Case Studies Limit Switches MT Series

Compact Resilient Butterfly Valve Assemblies

Compact packages like this are brought to you by Max-Air's complete line of Rack & Pinions, Butterfly Valves, Solenoid Valves, And Limit Switch Boxes! We are your one stop shop for valve automation!

Max-Air TechnologySeptember 13, 2022

Case Studies HD Series

Modular, Well-Stocked Scotch Yoke Actuators

These Hydraulically Actuated Double Acting Scotch Yokes with Epoxy Coated Piston for Clean Water Operation are shipping today! Our inventory is flexible and can be quickly outfitted for a broad variety of applications.

Max-Air TechnologySeptember 13, 2022

800 Series Case Studies MT Series Positioners

High Performance Butterfly Valve Assemblies

These High Performance Butterfly Valve Assemblies are the perfect combination of our Max-Air and Delta T Valves Products. Orders like these leave assembled, tested, and ready for installation!

Max-Air TechnologySeptember 13, 2022

Case Studies M15F-M30F Series MT Series Positioners

4″ Class 150 Flanged Ball Valve w/ MT Actuator & Smart Positioner

This 4" Class 150 Sesto Valves Flanged Ball Valve has been automated with our MT Series Rack and Pinion Actuator. On top of that is a Smart Positioner that has been tubed with stainless steel tubing, and there is a Air Filter Regulator to insure…

Max-Air TechnologySeptember 13, 2022

800 Series Case Studies HD Series

24″ High Performance Valve w/ Scotch Yoke Pneumatic Actuator

These 24" High Performance Butterfly Valves are being actuated via our HD Series Scotch Yokes! Our yokes are modular, heavy duty, and perfect for demanding environments.

Max-Air TechnologySeptember 13, 2022

800 Series Case Studies MT Series Positioners

Tee Assembly w/ High Performance Butterfly Valves

Looking for a tough and flexible way to achieve 3-way control?Our Stainless High-Performance Butterfly Valve Tee Assembly delivers! This setup combines precision modulating control with rugged construction, making it an excellent alternative to a 3-way ball valve when size isn’t the limiting factor. A great…

Max-Air TechnologyJanuary 14, 2022

Case Studies GOW Series Limit Switches MT Series Solenoid Valves

Automation Made Simple for Installed Valves Pt. 2

Even more manual override automation packages are going out today! Assemblies like these make automation with manual override a breeze. All our customer needs to do is mount their valve to this package, and they are ready to go!

Max-Air TechnologyJanuary 14, 2022

Case Studies GOW Series Limit Switches MT Series Solenoid Valves

Automation Made Simple for Installed Valves Pt. 1

Assemblies like these make automation with manual override a breeze. All our customer needs to do is mount their valve to this package, and they are ready to go!

Max-Air TechnologyJanuary 14, 2022

Case Studies MT Series

Lock Mesh® Coated Actuators Built in the USA

Our proprietary, corrosion resistant Lock Mesh® coating is truly a game changing product! The cost difference between a standard aluminum actuator and stainless steel actuator can be significant. Our Lock Mesh® coating provides a similar resistance level to stainless but with a notable cost savings.…

Max-Air TechnologyJanuary 14, 2022

Case Studies Limit Switches MT Series

Heavy Duty Termination w/ Extended Travel Stops

These MT Series Actuators with extended travel stops and some heavy duty termination are going to be used in air quality service!

Max-Air TechnologyJanuary 14, 2022

Case Studies MT Series

MT Actuators w/ MAB Cast Bracket & Plastic Butterfly Valve

These customer supplied plastic butterfly valves were easily mounted to our MT Series Rack & Pinion Actuators with our MAB Cast Brackets and some custom machined couplers! Making automation simple and easy with solutions like this is our mission.

Max-Air TechnologyJanuary 14, 2022

Case Studies MT Series

LockMesh® in Every Sizes

Our LockMesh® Coating can be applied to any of our MT Series Aluminum Rack & Pinion Actuators! Similar corrosion resistance to stainless steel but the weight and cost are significantly lower.

Max-Air TechnologyJanuary 14, 2022

650/651 Series Case Studies MT Series Solenoid Valves

Automated Butterfly Valve w/ 6ft Stem Extension

This Delta T Valves Class 150 Stainless Resilient Butterfly Valve is mounted to one of our MT Series Rack & Pinion Actuators with a 6ft stem extension. The whole assembly measures in right at 9ft!

Max-Air TechnologyJanuary 14, 2022

050/051 Series Case Studies MT Series

ENP (Electroless Nickel Infused) Actuators w/ Resilient Butterfly Valves

Our ENP (Electroless Nickel Infused) Actuators provide a uniformly thick coating with essentially no porosity and a reasonably high hardness. The coating is pure, tough, hard, and resistant to many types of corrosion media. The coating will provide enhanced corrosion protection in very acidic environments…

Max-Air TechnologyOctober 1, 2021

050/051 Series Case Studies MT Series

Dry Media Resilient Butterfly Valve Assemblies

Our Delta T Valves and Max-Air Actuators are setup up perfectly for direct mounting, but sometimes, when installed into applications with dry media, the actuator will need to be upsized. When this happens, we use our cast MAB Stainless Steel Brackets and custom machined couplers to mount.

Max-Air TechnologyOctober 1, 2021

Case Studies Limit Switches Solenoid Valves SS Series

One Stop Shop for Stainless Automation Packages

Our stainless automation offering is second to none! All of the items above the valves in the photos below are Max-Air core product and stocked. Not pictured are our stainless positioners and tubing. Next time you have a need for stainless, send us an inquiry!

Max-Air TechnologyOctober 1, 2021

Case Studies MT Series Positioners

Quality Assurance

Quality Assurance is being done on this assembly before shipping! Each order is tested at multiple phases during the fulfillment process.

Max-Air TechnologyOctober 1, 2021

Case Studies MT Series

Rack & Pinion Actuators Built in the USA

Our North American Team is hard at work building these MT16 Rack & Pinion Actuators for stock. The will be assembled, tested, and shelved awaiting your orders!

Max-Air TechnologyOctober 1, 2021

650/651 Series Case Studies Limit Switches

Manual (Handle Operated) Butterfly Valve w/ Limit Switch

When providing our Delta T Manual Butterflies Valves, we often hear of customers wanting Open/Closed feedback. When this happens we provide the following solution. Our custom bracket and coupler ensure a sturdy fit for our Limit Switches.

Max-Air TechnologyAugust 23, 2021

Case Studies MT Series Positioners

Automated Resilient Butterfly Valve w/ Positioner

We have everything needed to automate your valves! Our complete offering of valve automation products like brackets, couplers, actuators, positioners, tubing options, and air filter regulators ensures you have a clean, tested, and reliable assembly for installation.

Max-Air TechnologyAugust 23, 2021

Case Studies MT Series

LockMesh® Coated Actuator After 2 Years of Service

Recently, we had the opportunity to photograph one of our LockMesh® Coated Actuators after 2 years of service. This unit comes from a prominent salt mining and processing company. They have had great success using our LockMesh® Coated Actuators. With several hundred units installed, they…

Max-Air TechnologyAugust 23, 2021

Case Studies Limit Switches M15F-M30F Series

Handle Operated Ball Valve w/ Limit Switch

This manually operated Sesto 2-Pc Flanged Ball Valve has a custom bracket and our 45 Series Limit Switch on top. This feedback makes position indication for manual valves possible, simple, and reliable!

Max-Air TechnologyAugust 23, 2021

050/051 Series Case Studies Limit Switches MT Series Solenoid Valves

Fast Acting Butterfly Valve Repeat Order

More Fast Acting Delta T Butterfly Valve Assemblies shipping out today! This is a repeat order for us. The customer is very happy with the final product and reorders whenever they set up a new system. The hole on top allows for faster close and…

Max-Air TechnologyAugust 23, 2021

Case Studies Limit Switches MM1F Series UT 180 Series

Compact 3-Position Control Box

Max-Air introduces our compact control box for use with 3P Series 180° 3-position pneumatic actuators. This device simplifies air connections and field wiring into a single air supply port and 3 signal wires (+ 1 neutral/ negative). All electrical connections and operating logic are handled…

Max-Air TechnologyAugust 23, 2021

900 Series Case Studies MT Series

Triple Offset Butterfly Valves

Our Triple Offset 6" & 12" Class 150 Delta T Valves are automated via two MT Series Rack & Pinion Actuators with a positioner and air filter regulator. The stem extensions help when a pipeline needs insulation. Complete assemblies like these are available for any…

Max-Air TechnologyAugust 23, 2021

Case Studies HD Series

Large Scotch Yoke Actuators

These large scotch yokes measured over 10ft long, 3ft tall, and 3,300lbs. The shipping on larger items like these always bring about logistical hurdles, but our talented team is ready and able to handle them all!

Max-Air TechnologyAugust 23, 2021

050/051 Series Case Studies Limit Switches MT Series

Tee Assemblies as a Substitute for 3-Way Ball Valves

Pictured below are two Tee Assemblies. One of our MT Rack & Pinion Actuators is used to turn two valves on opposite sides of the Iron Tee, via Linkage, directing flow. With a setup like this, one can achieve the benefits of a 3-way valve…

Max-Air TechnologyJune 14, 2021

Case Studies UT 180 Series

Stainless Steel Bottom Entry L-Port Ball Valve Assembly

This Stainless Steel Bottom Entry L-Port Ball Valve is being automated with our UT 180° Center Return Rack & Pinion Actuator. We have a robust offering of 180° actuation options. Next time you have an application like this, give us a call!

Max-Air TechnologyJune 14, 2021

Case Studies HD Series Limit Switches Positioners Solenoid Valves

Demanding Situations, Heavy Duty Scotch Yokes

Our Heavy Duty Scotch Yokes are ready for the most demanding of situations! There are two different configurations of Scotch Yokes below. One is setup with a positioner and Stainless Tubing. The other has a limit switch and solenoid with termination.

Max-Air TechnologyJune 14, 2021

Case Studies MT Series

Rack & Pinion Actuator w/ Custom Painted End Caps

These MT Series Rack & Pinion Actuators with yellow end caps were produced per a customer's request. We provide epoxy painting services in any color! Is color a factor for you or your client? Just give us an RAL #, and we can make it…

Max-Air TechnologyJune 7, 2021

050/051 Series Case Studies MT Series

Large Diameter Resilient Butterfly Valve Assemblies

With our Delta T Valves, Resilient Seated Butterfly Valves, you can get the complete valve automation package. These assemblies were picked, assembled, tested, and shipped ahead of their due date on an expedite for a customer in need! Our shop has been working non-stop around…

Max-Air TechnologyJune 7, 2021

Case Studies UT 180 Series

Fast Acting 180° Rack & Pinion Actuator

Fast Acting 180° Rack & Pinion Actuator shipping! This is going into a larger setup to be installed at a NASA facility. The additional holes allow for air to escape the actuator quicker than usual. The customer will be finishing the automation on their end.

Max-Air TechnologyJune 4, 2021

Case Studies MT Series

ENP Spring Return Actuators w/ 3-PC Class 800 Ball Valves

Even more Electroless Nickel Plated Rack & Pinion Actuators going out! This is only a small sampling of a large order of Spring Return 3-PC Class 800 assemblies. These are ready for some pretty demanding conditions. If you need corrosion resistance, give us a call!…

Max-Air TechnologyJune 4, 2021

050/051 Series Case Studies MT Series Positioners

ENP Actuator for Corrosion Protection

There are a lot of ENP Coated Rack & Pinion Actuators going out this week! The coating will provide enhanced corrosion protection in very acidic environments but will not withstand attack from strong alkaline media. Also suitable for low to medium concentrations of caustic washdown…

Max-Air TechnologyJune 4, 2021

Case Studies MT Series

Compact Rack & Pinion Actuators for 3/4″ 3-Way Ball Valves

Our small but mighty MT12 DA Rack & Pinions on some 3/4" 3-way ball valves. This is a release of a large repeat order. The automation is simple and quick thanks to our MT Series being ISO direct mount!

Max-Air TechnologyMay 19, 2021

Case Studies MT Series

Epoxy Coating in Any Color

The standard for our MT Series Rack and Pinion Actuators is anodized aluminum and epoxy coated end caps. That said, we have a lot of customers that request epoxy coating for an extra layer of protection. We can provide the coating in any color requested.

Max-Air TechnologyMay 19, 2021

Case Studies MT Series

Teflon Lined Ball Valve Assemblies w/ Low Temp Epoxy Coated Rack & Pinion Actuators

These teflon lined ball valve assemblies are headed up north. With our Epoxy Coated, Low Temp, MT Series Rack & Pinion Actuators, they are ready for the cold weather conditions! Max-Air is willing and able to work with your supplied parts. We can even provide…

Max-Air TechnologyMay 19, 2021

800 Series Case Studies MT Series Solenoid Valves

12″ High Performance Butterfly Valve with 3ft Stem Extension

This 3ft stem extension on this Delta T Valves 12" Class 150 Double Offset ends up being 40 inches off the mounting pad of the valve when including the bracket! The assembly also uses one of our largest rack and pinion sizes.

Max-Air TechnologyMay 19, 2021

Case Studies M32 Series MT Series

100 Automated 3-PC 2000 WOG (Class 800) Ball Valves

This is just a sample of an order that included 100 Automated 3-PC 2000 WOG (Class 800) Sesto Valves. Our actuator and this valve are a perfect direct mount combo. Assemblies like this reduce overall, size, weight, and cost by not requiring a bracket. Give…

Max-Air TechnologyMay 19, 2021

050/051 Series Case Studies MT Series

Large Diameter 3-Way Tee Assembly

This 8" Delta T Valves BFV Iron Tee Assembly shipped yesterday! Assemblies like this are an excellent, cost-effective solution for larger diameter 3-Way applications.

Max-Air TechnologyMay 19, 2021

AG Series Case Studies

The New AG Series! A High Performance, Italian Scotch Yoke

Something we've been working on for a while is now coming to fruition... These scotch yoke actuators where designed and manufactured in our Italian factory! There has been a need in the market for a scotch yoke actuator that provides the highest and most critical…

Max-Air TechnologyMay 18, 2021

Case Studies GOW Series Limit Switches MT Series Solenoid Valves

Explosion Proof Termination & Declutchable Gear Override

This large rack and pinion actuator is shipping today with a limit switch, solenoid, explosion proof termination, and a declutchable gear operator for manual override. We provide assemblies like this all the time for customers that supply their own valves or are replacing existing automation.

Max-Air TechnologyMay 18, 2021

Case Studies UT 180 Series

180° Actuator Modified to be 120° w/ Extended Travel Stops

These UT 180° Rack & Pinion Actuators are being modified with extended travel stops to turn 120°. Actuators setup up like this are often used in 3-Way Wye Style Valves. These types of valves can help prevent pressure loss due to their 120° angles between…

Max-Air TechnologyMay 18, 2021

Case Studies Limit Switches M15F-M30F Series MT Series Solenoid Valves

Automated Class 150 Flanged Ball Valves

These Class 150 Flanged Ball Valve Assemblies shipped the other day. The largest diameter shown is a 4". Max-Air provided the complete package for this order. Let Max-Air quote your next project!

Max-Air TechnologyFebruary 15, 2021

050/051 Series Case Studies MT Series

Tandem Delta T Butterfly Valve Assemblies

More Tandem Assemblies going out today using our Delta T Butterfly Valves! The valves on bottom direct mount and the valves on top use our MAB Cast Brackets. The butterfly valves with the grey discs are BUNA Seats and Undercut Nylon 11 Coated Ductile Iron…

Max-Air TechnologyFebruary 15, 2021

Case Studies Limit Switches MT Series Sesto Forged Solenoid Valves

3-Way Floating Ball Valve w/ Explosion Proof Termination

This entire assembly was provided by brands and members of the Max-Air Group of Companies. Sesto Valves provided the Metal Seated, Stainless Steel, Class 300, L-Port, 3-Way Floating Ball Valve, and Max-Air Technology provided everything from the top of the valves up. Including the explosion proof termination.

Max-Air TechnologyFebruary 15, 2021

Case Studies MT Series

15 Year Old Actuators Being Rebuilt For Another Round of Service

These actuators have come back to us after just over 15 years of service! They are covered in concrete due to their installation environment. Our customer sent them in for some new grease, o-rings, and skates. Once refreshed, they will be going right back into…

Max-Air TechnologyFebruary 15, 2021

Case Studies MT Series

Epoxy Coated Rack & Pinion Actuators w/ Positioner and Tubing

Our shop is going full speed ahead on shipping today! These Epoxy Coated MT Series Rack & Pinions w/ Positioners are being tested now. Many of our customers have us handle the automation and position indication, while they provide the valve.

Max-Air TechnologyFebruary 15, 2021

Case Studies Positioners UT 180 Series

4-Way Bottom Entry Diverter Valve w/ 180° Actuator & Positioner

The assembly below is an automated 4-way bottom entry diverter valve w/ 180° actuator and positioner. It is being calibrated to achieve 3 positions. Our extensive range of special rotation rack & pinion actuators provides flexible solutions for our customers.

Max-Air TechnologyFebruary 15, 2021

Case Studies MT Series

Corrosion Resistant LockMesh® Coated Actuators

Take a look at these salt covered, LockMesh® Coated Rack & Pinion Actuators! Our proprietary LockMesh® coating is perfect for extremely corrosive environments, such as salt air, caustic wash down, and acid production/handling. It is also a fraction of the expense of similar stainless steel…

Max-Air TechnologyFebruary 15, 2021

Case Studies MT Series

Instrumentation Assembly w/ Custom Panel Mount Bracket

Max-Air is proud to support our partners in the instrumentation industry with these compact automated solutions. The assemblies below sport our MT Series Rack & Pinion, Custom Machined Bracket/Coupler, and Custom Panel Mount Bracket.

Max-Air TechnologyJanuary 7, 2021

Case Studies MT Series Solenoid Valves

Engineered Polymer Actuators & Instrumentation Valves

This option we have for instrumentation valves is our lightweight Engineered Polymer Actuators! These come in Technopolymer and Glass-Reinforced Polypropylene (UT Tech Series and GP Series). Another benefit is that these actuators can handle some extreme environments. The UT Tech (pictured below) is rated for…

Max-Air TechnologyJanuary 7, 2021

Case Studies MT Series

Control Valve Assembly w/ Customer Supplied Material

We've got a ton of assemblies going out today. Check out this assembly we did with customer supplied material! This control valve package is being tested now and will ship before the New Year.

Max-Air TechnologyDecember 30, 2020

Case Studies M32 Series MT Series

Tandem 1/2″ 2000 WOG (Class 800) Fire-Safe 3-PC Ball Valve Assembly

Another Tandem Assembly is shipping today! Assemblies like this are always exciting for our team. These two 1/2" 3-PC 2000 WOG (Class 800) Fire-Safe Ball Valves are automated by a single MT16 Double Acting Rack and Pinion Actuator. They are mounted with our MAB Brackets and…

Max-Air TechnologyOctober 26, 2020

Case Studies HD Series Limit Switches

Double Offset Butterfly Valve w/ HD Series Scotch Yoke, Quick Exhaust for Fast Close, & Pressure Relief Valve (PRV)

This high performance bfv assembly automated with our HD Series actuator includes a quick exhaust (for fast close) and a pressure relief valve (PRV) to protect the actuator & solenoid in case of a pressure spike.

Max-Air TechnologyOctober 26, 2020

Case Studies Limit Switches MT Series Solenoid Valves

Epoxy Coated MT Actuator w/ MS41 Technopolymer Limit Switch Box & T4X Termination

These corrosion resistant actuator packages really stand out! From the epoxy coated MT Actuator, to the MS41 Technopolymer Limit Switch Box with T4X Termination, Max-Air is ready to fulfill all of your actuation needs!

Max-Air TechnologyOctober 26, 2020

Case Studies GO Series M15F-M30F Series MT Series Positioners

The Same 3″ Flanged Class 150 Carbon Steel Ball Valve, Configured 3 Different Ways

The same 3" Flanged Class 150 Carbon Steel Ball Valve configured 3 different ways! This order required two actuated packages, one on/off and one modulating. We also shipped a gear operated version. Max-Air provided everything needed for these assemblies in addition to the assembly.

Max-Air TechnologyOctober 26, 2020

C Series Case Studies MT Series

Modulating Delta T Diffuser-Plate Control Butterfly Valve Assembly

Assemblies going out today with our new Delta T Diffuser-Plate C Series Butterfly Valve! Compared to the industry standard Globe Valve, this design has improved control at lower flow rates, better range-ability, higher flow capacity, reduced noise and vibration, and all at a lower cost.…

Max-Air TechnologyJuly 15, 2020

800 Series Case Studies Limit Switches MT Series Solenoid Valves

HAZLOC Valve Assemblies Using Only Max-Air Manufactured Products

Max-Air manufactures everything that was needed to assemble these 4 HAZLOC valve assemblies including our Direct Mount 2" Delta T High Performance Butterfly Valves, MS48 Limit Switches, SV91 Solenoid Valves, and Explosion Proof Termination. We are thankful to our wonderful network of distribution partners who…

Max-Air TechnologyJuly 6, 2020

050/051 Series Case Studies MT Series

Wye Flanged Lateral w/ 3-Way Linkage

In addition to our actuated Tee program, Max Air can also automate other fitting configurations such the Wye style flanged lateral shown in these images. Using the same basic linkage style, the two legs of the fitting can be simultaneously operated for efficient mixing or…

Max-Air TechnologyJune 29, 2020

Case Studies HD Series

Scotch Yoke w/ Hydraulic Manual Override System

In real life scenarios with critical service valves, there are situations such as the loss of air or loss of power where a valve must be forced into a position other than its current position. In those critical times, the right accessories on an actuator…

Max-Air TechnologyJune 18, 2020

Case Studies M15F-M30F Series MT Series Positioners

1/2″ Modulating Flanged Ball Valve Assembly w/ Air Filter Regulator & Brass Muffler

This 1/2" Modulating Flanged Ball Valve Assembly is shipping out today! Notice the Air Filter Regulator and Brass Muffler. The regulator ensures clean consistent air is supplied to the actuator, and the muffler reduces operation noise from exhausting air. As an added bonus, the brass…

Max-Air TechnologyMay 26, 2020

Case Studies MT Series

Complex Electrical Termination w/ Customized Junction Box

This customer requirement for an actuator package operated by a dual coil solenoid valve and with hermetically sealed switches for position indication led to a complex electrical termination. It could only be accomplished at the actuator through the use of a customized junction box. Max…

Max-Air TechnologyMarch 27, 2020

800 Series Case Studies Limit Switches MT Series Solenoid Valves

Fire Safe Assembly w/ Explosion Proof Termination

Pictured here is our Delta T Brand 10" Fire Safe Class 150 Double Offset BFV mounted to a MT71 Rack and Pinion with Explosion Proof Termination. Contact us with your next Fire Safe Application!

Max-Air TechnologyMarch 6, 2020

800 Series Case Studies MT Series

DeltaT Double Offset Valves, Direct Mounted to Low Temp Rack & Pinion Actuators

Today, we have some of our DeltaT Double Offset Valves going out direct mounted to our MT46 Low Temp Actuators. These assemblies were put together and tested in almost no time at all. Send us your inquiries today!

Max-Air TechnologyFebruary 5, 2020

Case Studies MT Series Solenoid Valves

MT04 Assembly vs MT66 Size Comparison

Take a look at this size comparison! The actuator at the center of this all is our MT66 DA surrounded by a sea of MT04 DAs. The double acting torques at 80 psi are 12,000 in-lbs and 80 in-lbs respectively. We offer DA rack and…

Max-Air TechnologyJanuary 30, 2020

Case Studies UT 180 Series

Red Epoxy Coated UT 180° Actuators

At Max-Air, we pride ourselves on the level of customization we can achieve. Not only do we provide perfectly taylored solutions that meet technical requirements, but we can also provide them in whatever color you need! Pictured here are a few red epoxy coated UT…

Max-Air TechnologyJanuary 14, 2020

Case Studies Limit Switches Solenoid Valves UT Tech Series

Panel Mount Bracket Instrumentation Assemblies

Check out these assemblies complete with panel mount brackets! This is a simple solution for any of your instrumentation automation needs. Contact us today with your toughest application, because at Max-Air Technology, we love solving problems with uniquely engineered solutions.

Max-Air TechnologyJanuary 3, 2020

650/651 Series Case Studies Positioners SS Series

Corrosion Resistance at Its Finest, Complete w/ Stainless Positioner

We have had a lot of stainless assemblies go out in the last month. Here is another assembly shipping complete with stainless positioner. This is corrosion resistance at its finest. Call us for help with your application today!

Max-Air TechnologyDecember 26, 2019

Case Studies HD Series

Modular Scotch Yoke Design & Hydraulic Hand-Pump Overrides

These freshly painted Scotch Yoke Actuator Components are a sight to behold. Our modular design allows us to keep a healthy stock of components and then assemble them to fit your exact application. Pictured here, we even offer hydraulic hand-pump override options.

Max-Air TechnologyDecember 26, 2019

Case Studies MT Series

Fast Acting, Electroless Nickel Plated Actuator

Pictured here is our MT Series actuator with Electroless Nickel Plating. The ENP finish is perfect for acidic environments. The actuator was drilled, tapped, and tubed with corrosion resistant stainless steel tubing for fast acting service.

Max-Air TechnologyNovember 22, 2019

Case Studies MT Series Positioners

LockMesh Control Valve Assembly

This control valve assembly is complete with positioner, stainless tubing, and air filter regulator. The aluminum rack and pinion actuator has been upgraded with LockMesh coating, which provides similar corrosion resistance to stainless. It does this while reducing cost and weight. This is an excellent…

Max-Air TechnologyNovember 5, 2019

Case Studies UT 180 Series

Intrinsically Safe, 3-Position, T-Port Ball Valve Assembly

Our customer required a valve assembly utilizing T-port ball valve needing 3-position control, all within an intrinsically safe operating area. Max-Air selected the switch box, solenoid valve, sanitary style T-port ball valve and our own 180 degree actuator in order to satisfy this users unique…

Max-Air TechnologyOctober 22, 2019

Case Studies HD Series

Sturdy, Professional Packaging & Direct Line Shipping

Max-Air prides itself on being able to deliver working, intact products that are free of damage due to improper care while shipping. Keeping the 1/2” stainless tubing on these scotch yoke actuators free from transit abuse was critical. If the tubing was damaged during handling,…

Max-Air TechnologyOctober 8, 2019

Case Studies HD Series Solenoid Valves

DA Scotch Yoke to Fail in Place on Loss of Air or Electricity

Double acting HD Series scotch yoke actuators accessorized with dual coil solenoid valve, 1/2" stainless tubing, and mounting bracket. These will fail in place on loss of air or electricity. In the background of the photo below, we also have 28 epoxy coated MT Series…

Max-Air TechnologySeptember 27, 2019

Case Studies Limit Switches MT Series Solenoid Valves

Explosion Proof Actuator Assembly & Termination.

Max-Air Technology offers a simple and convenient way to minimize installation time by using our termination and tubing services. Why terminate wiring at two locations instead of one? Max-Air can pre-wire and terminate solenoid valve coils into our limit switch boxes, providing a single access…

Max-Air TechnologySeptember 17, 2019

Case Studies MT Series Positioners

Pneumatic Actuator w/ Stainless Tubing to Positioner & Air Filter Regulator (High Speed HD)

This assembly includes pneumatic actuator, positioner, air filter regulator, tubing, and the installation of orifice plates. Adding orifice plates to the positioner reduces hunting in smaller actuators sizes. These details are important, because they make the assembly more efficient and reduce maintenance.

Max-Air TechnologySeptember 17, 2019

Case Studies Limit Switches M15F-M30F Series MT Series Solenoid Valves

Dual Coil Solenoid w/ Junction Box for Wire Termination

Whether the reason is maintenance, safety, or aesthetics, a clean assembly is always ideal. Check out how this pneumatically automated flanged ball valve assembly incorporates a junction box for dual coil solenoid valve wire termination. Whatever the application, Max-Air is committed to providing the best…

Max-Air TechnologySeptember 10, 2019

050/051 Series Case Studies MT Series Solenoid Valves

Tandem Assemblies That Defy Gravity!

Tandem assemblies that defy gravity! The bottom Delta T butterfly valve is direct mounted, while the top is mounted with a custom coupler and one of our MAB Cast Stainless Steel Brackets. Whatever the application, Max-Air is committed to providing a solution!

Max-Air TechnologyAugust 9, 2019

Case Studies GOW Series Limit Switches MT Series Solenoid Valves

Fail Close Valve w/ Manual Override

This assembly features an MT Series spring return, fail closed actuator working in tandem with our GOW Series declutchable gear override. If you need to manually operate an automated valve during shutdown, maintenance, or emergency situations, a declutchable gear operator is the perfect way to…

Max-Air TechnologyMay 24, 2019

050/051 Series Case Studies Limit Switches MT Series Solenoid Valves

Fast Acting Butterfly Valve w/ Polished Stainless Disc

This is a fast acting butterfly valve assembly complete with polished disc! The MT actuators on these assemblies were modified for fast acting service. An additional exhaust port was made on top to allow for more air to quickly escape.

Max-Air TechnologyMay 17, 2019

Case Studies MT Series Solenoid Valves

1/2″ Ball Valve w/ Compact Actuator & Solenoid

Not all valves assemblies have to be large. We had some little valves with our smallest MT04 double acting actuators roll out of the shop. Our technicians did a great job putting these together. There were 20 assemblies with Namur mount solenoid valves. This was…

Max-Air TechnologyMay 17, 2019

Case Studies MT Series Positioners

Modulating Butterfly Valve Assemblies

These modulating butterfly valve assemblies are equipped with our MT rack and pinion actuators, explosion proof SMART positioners, and explosion proof solenoid valves for shutoff on loss of electrical signal. The are expertly mounted by our trained technicians and fully tested by our engineers.

Max-Air TechnologyMay 17, 2019

Case Studies MT Series Sesto Forged

1.5″ Metal Seated Trunnions w/ High Temp Actuator for Power Industry

These custom & made to order 1.5" Sesto Metal Seated Trunnion Ball Valves are outfitted with our MT51 actuators. Set to fail close with high temp seals, this is a perfect compact solution for the power industry.

Max-Air TechnologyMay 17, 2019

Case Studies Limit Switches M32 Series MT Series Solenoid Valves

Get Smaller & Simpler Solutions w/ Direct Mounting.

Not all assemblies need complex bracket and coupler solutions. When manufacturers make products to the ISO standards and ensure a direct mount pad, assembly can be quite simple! The solenoid valves have been terminated to our switches for easy field wiring.

Max-Air TechnologyMay 17, 2019

Case Studies Limit Switches MT Series Sesto Forged

1/2″ L-PORT Class 600 Sesto Ball Valves w/ Flame Proof Solenoids

Custom made Sesto Valves 1/2" L-PORT class 600 ball valves with Max-Air Actuators and Switches, accompanied by Asco valves. All are Flame Proof with Atex certification.

Max-Air TechnologyMay 17, 2019

Case Studies Limit Switches Solenoid Valves UT Tech Series

Epoxy Coated MTs and Damper Valves

Our shop is always working on something new and exciting. This customer supplied us with damper valves for integration. We mounted our Epoxy Coated MT rack and pinion actuators and MS45 limit switches. The unique part of this job was, the end user wanted the…

Max-Air TechnologyMay 17, 2019

Case Studies Limit Switches MT Series Positioners

European Leverism

This integrated solution was engineered and manufactured at our world headquarters in Agrate Brianza, Italy. The pneumatic control assembly was specifically designed to provide a stainless steel enclosed lever-mechanism coupling the electro-pneumatic positioner and the position indication limit switch box in tandem. In addition, the…

Max-Air TechnologyMay 16, 2019

Case Studies Solenoid Valves UT Tech Series

Corrosion Resistant Actuation for PVC Ball Valve

Technopolymer actuation for this PVC ball valve, complete with mounting bracket and solenoid valve. Our UT Technopolymer actuator is perfect for corrosion resistance. They are available in three sizes and are covered with up to 500 in-lbs of torque (Double–Acting).

Max-Air TechnologyApril 11, 2019

Case Studies Limit Switches MT Series

Flameproof 1/2″ 3-Pc Ball Valve Assembly

These are two of the assemblies that went out today. Max-Air MT rack and pinions with our BE48 Atex approved switch and Asco Atex stainless steel solenoid valves with Exd stainless flameproof enclosures.

Max-Air TechnologyMarch 28, 2019

Case Studies MT Series

MT Actuator with Low Temp Seals and Grease

Pictured we have our MT actuators being optimized with low temp seals and grease in preparation for extreme cold service conditions. We have options for high temp to super low temp applications in stock per your request.

Max-Air TechnologyMarch 21, 2019

Case Studies UT 180 Series

Wellhead Choke Valve Assembly

Max-Air Technology had the good fortune to be selected as the actuator of choice by Equipment & Controls Inc., an Emerson Impact Partner located in Lawrence, PA, for a critical pressure reducing and secondary ESD (Emergency Shutdown) solution. The application utilizes a Cyclonic Choke Valve…

Max-Air TechnologyMarch 5, 2019

Case Studies MT Series

Fail-Safe Positioner w/ Speed Control

Customer supplied positioners were assembled & tested with Max-Air MT Series actuators. Stainless steel hard tubing provides corrosion resistance, durability and clean aesthetics. Max-Air CF3 NAMUR mount speed control blocks allows for speed adjustment in the field (for open and close directions).

Max-Air TechnologyJanuary 18, 2019

Case Studies GOW Series MT Series Solenoid Valves

Turn-Key Automated Package w/ Override

Max-Air assembled & tested complete automated package, ready for valve mounting. Max-Air MT Series actuator, GOW Series declutchable gear operator, SV Series NAMUR solenoid valve and filter regulator are integrated together with a customer supplied limit switch box.

Max-Air TechnologyJanuary 18, 2019

Case Studies HD Series

Custom Scotch Yoke Actuators

Special project order with customer-specified paint finish and custom mounting and cylinder configurations. Max-Air HD Series scotch yoke actuators are versatile and customizable with a modular design, capable of operation with air, hydraulic fluid, or even water. Scotch yoke actuators can be a cost-effective and…

Max-Air TechnologyJanuary 16, 2019

Case Studies GOW Series MT Series

Manual Override Assemblies

Max-Air Technology builds valve assemblies to suit customer needs. Pictured here is our MT series rack and pinion actuator with our GOW series declutch manual override direct mounted to ball valves. Our GOW series declutch gear operator is made to ISO standard, so mounting it…

Max-Air TechnologyJanuary 15, 2019

Pneumatic Assembly Case Studies

Recent Case Studies & Projects

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Italian Design & Manufactured Scotch Yoke & Trunnion

Pneumatically Operated Resilient Seated Butterfly Valve w/ Open/Close Feedback & Declutchable Gear Override

30″ Delta T Class 150 High Performance Butterfly Valve w/ Spring Return Scotch Yoke Actuator, Limit Switch, Solenoid, Termination, & Tubing

Sesto Class 150 Flange Multiport Ball Valve w/ 3-Way Indicator Limit Switch, Solenoid Valve, & Termination

Custom Epoxy Coated Max-Air Rack & Pinion Actuator w/ Positioner, Air Filter Regulator, & Tubing

Max-Air MT Series Aluminum Rack & Pinion Actuator w/ Gear Operator & Explosion Proof Limit Switch/Termination

4″ Forged Sesto Carbon Steel Metal Seated Trunnion Ball Valves w/ Max-Air Spring Return Scotch Yokes & Air Handling

Max-Air Double Acting Scotch Yoke Actuator w/ Positioner & 1/2″ Stainless Tubing